Posted 31 Dec 2015 No problem Allonseye. I hope to finish up the welding this weekend. Should have some more pictures them. I decided to replace all the tubes in the front floor / lower firewall areas, and remove the nose wheel socket to reduce clutter and a little weight.Not sure if I should have obscured my tail number or not. I don't imagine there's much harm showing it though. The reports on the accident are interesting. Sounds like the gear driving the oil injector broke. Share this post Link to post Share on other sites
Posted 4 Jan 2016 (edited) Not sure if I should have obscured my tail number or not. I don't imagine there's much harm showing it though. The reports on the accident are interesting. Sounds like the gear driving the oil injector broke........indeed. Moreover, sounds as though the motor sat more than 5 yrs and should have been overhauled by the new owner. Sad, fortunately the pilot/owner accomplished a survivable landing. Good luck with the project Luke. Have you decided on what to do with or for a powerplant? Paul Edited 4 Jan 2016 by allonsye Share this post Link to post Share on other sites
Posted 4 Jan 2016 (edited) I'm planning to use as many parts as I can from the 582. We'll see... Before that I've got quite a bit to do on the rest of the plane.I got some more welding done this weekend. The majority is done now. Here are some pictures. I removed the trike tube, and replaced all of the bent tubes in that area Here is a view from the front (partially welded in this picture). Here's a shot showing some of rivet holes I welded shut. Edited 4 Jan 2016 by Luked Share this post Link to post Share on other sites
Posted 4 Jan 2016 FANTASTIC - mad welding skills. Kudos. Share this post Link to post Share on other sites
Posted 4 Jan 2016 FANTASTIC - mad welding skills. Kudos. Haha, well thanks for the compliment. I'd say passable welding skills. I haven't done a lot of thin walled welding until my Avid projects. I'm definitely improving though. Share this post Link to post Share on other sites
Posted 4 Jan 2016 Perhaps EDMO would be interested in the useless wheel thingy you took off the front... Share this post Link to post Share on other sites
Posted 4 Jan 2016 I sure would be.Mark Mark, the only thing I removed was the socket / tube structure you see in the picture above. It's pretty much the same as the part I sent you before (except all bent up). Sorry, no nosegear on this one. Share this post Link to post Share on other sites
Posted 4 Jan 2016 EDMO has his own design for a nose gear - I actually have two different nose gears to use - Going to find out if a Mountain Bike Frame I got out of a trash can will hold up for a nosegear - I haven't put the side struts on it yet.Mark, if you want a cheap spindle and fork that will take a beating, I can give you the site to look - about $35.EDMO 1 person likes this Share this post Link to post Share on other sites
Posted 4 Jan 2016 I sure would be.Mark Mark, the only thing I removed was the socket / tube structure you see in the picture above. It's pretty much the same as the part I sent you before (except all bent up). Sorry, no nosegear on this one.Ok, thanks. I have that nosegear basket to get welded in when I have the cover off later this year. Lot more welding practice before I tackle that (and the float rigging). Thank goodness for Wicks $20 10lb 4130 scrap boxes, I need lots of tubing for practice! Mark Share this post Link to post Share on other sites
Posted 4 Jan 2016 (edited) Mark,I think I took this photo from Georgia Equipment site - They make parts for brush hogs, and the tailwheels for them really take a beating - You might need to straighten up the pivot angle on it for your plane - it matched about what I used - I think they make 2 different spindle sizes.If you cant find them with what I gave you, let me know. You might be able to buy the material and make something like this from scratch - ChrisB might have some dimensions if you need help?Knuckledragger just said that he is going from nosegear to taildragger, you might make a deal for his nosegear?We need more nosedraggers on here - I think we are greatly outnumbered!EDMO Edited 4 Jan 2016 by EDMO Share this post Link to post Share on other sites
Posted 5 Jan 2016 Yea, I'd try to talk Knuckledragger out of his Nose gear, but then he'd try to get my floats I'll probably have to make one, but maybe I can talk him into at least taking some pictures of it for reference..... If he finds floats, I'll be happy to help with the rigging. I have the water rudders, which I still need to lay out on the hangar floor and measure. I promised someone I'd do that, but the time hasn't been there yet. Darn days are just too short!Mark Share this post Link to post Share on other sites
Posted 5 Jan 2016 (edited) Yea, I'd try to talk Knuckledragger out of his Nose gear, but then he'd try to get my floats I'll probably have to make one, but maybe I can talk him into at least taking some pictures of it for reference..... If he finds floats, I'll be happy to help with the rigging. I have the water rudders, which I still need to lay out on the hangar floor and measure. I promised someone I'd do that, but the time hasn't been there yet. Darn days are just too short!Mark Ask him for measurements too. They might be important...ChrisB made his own linkage to the rudder pedals - be sure and get that measurement too. I have one of those $1000 spring-loaded nosegears that was made to fit on the Avid tube - If my gear works out I may sell it someday, a long time from now.EDMO Edited 5 Jan 2016 by EDMO Share this post Link to post Share on other sites
Posted 5 Jan 2016 This might be a good time to bring up the Kitfox style nose gear that I have and should sell one of these days. Jim Chuk Share this post Link to post Share on other sites
Posted 5 Jan 2016 EDMO has his own design for a nose gear - I actually have two different nose gears to use - Going to find out if a Mountain Bike Frame I got out of a trash can will hold up for a nosegear - I haven't put the side struts on it yet.Mark, if you want a cheap spindle and fork that will take a beating, I can give you the site to look - about $35.EDMO Glad to see Yankee ingenuity never dies... Share this post Link to post Share on other sites
Posted 5 Jan 2016 (edited) EDMO has his own design for a nose gear - I actually have two different nose gears to use - Going to find out if a Mountain Bike Frame I got out of a trash can will hold up for a nosegear - I haven't put the side struts on it yet.Mark, if you want a cheap spindle and fork that will take a beating, I can give you the site to look - about $35.EDMO Glad to see Yankee ingenuity never dies... Ah aint never been called a Yankee - hope that aint too terrible!Oh, you are talking about the nose gear! Thanks.EDMO Edited 5 Jan 2016 by EDMO 1 person likes this Share this post Link to post Share on other sites
Posted 16 Jan 2016 I started working on wings earlier this week. Had to move to the shop temporarily for more space. I actually got the covering stripped off, but I guess I didn't take a picture. Some mice had been living in the front spars, and they had some corrosion. Not that bad, but I decided to replace them. I got some tubing on Thursday from a place in Portland. Hopefully I can get some more done today. Share this post Link to post Share on other sites
Posted 16 Jan 2016 I am interested how much work it will be to change the spars. My barn find Avid has corrosion in the front spar on one wing due to mice. I would like to salvage them. Share this post Link to post Share on other sites
Posted 16 Jan 2016 (edited) Looks like a good time to invest in the Just Aircraft spar inserts at about $75 for 2 of them - Lots cheaper than Kitfox inserts, and a lot longer and stronger than the Avid plywood inserts.Did you get .065 or .083 wall spars?EDMO Edited 16 Jan 2016 by EDMO Share this post Link to post Share on other sites
Posted 16 Jan 2016 Joey, I'll let you know how the spar replacement goes. I've already removed the old spars. That went okay I guess. At least I managed to avoid damaging the rest of the structure.Ed, since this is a budget project and the wings will only have 12' spars, I'm just going to make up some of the 1/4 ply inserts (I'll use top quality aircraft grade). seems like they've been sufficient in a lot of Avids so far. On my other project with the longer KF wings, I'll go with the extruded inserts for sure though. 1 person likes this Share this post Link to post Share on other sites
Posted 16 Jan 2016 Looks like a good time to invest in the Just Aircraft spar inserts at about $75 for 2 of them - Lots cheaper than Kitfox inserts, and a lot longer and stronger than the Avid plywood inserts.Did you get .065 or .083 wall spars?EDMOEd, When I was looking to rebuild the right wing that was damaged in the Pursang I found out that Avid ordered a run of .083' spar tubing. It is not a normal size. I checked all over the country and no one had even heard of it. Seems that's why the .065 stuff has been used since they ran out of that specialty order a few years ago. 1 person likes this Share this post Link to post Share on other sites
Posted 16 Jan 2016 Looks like a good time to invest in the Just Aircraft spar inserts at about $75 for 2 of them - Lots cheaper than Kitfox inserts, and a lot longer and stronger than the Avid plywood inserts.Did you get .065 or .083 wall spars?EDMOEd, When I was looking to rebuild the right wing that was damaged in the Pursang I found out that Avid ordered a run of .083' spar tubing. It is not a normal size. I checked all over the country and no one had even heard of it. Seems that's why the .065 stuff has been used since they ran out of that specialty order a few years ago.Sooo - Maybe that is why Kitfox and Just Aircraft both use .065 spars? Guess it works...Thanks, Ed Share this post Link to post Share on other sites
Posted 16 Jan 2016 This is also what Dave found when he scratch built the wings for his Sputzee, Avid-Kitfox hybrid. .065 wall was the only thickness available without $pecial order.An additional problem was no one had the length he needed and he had to buy 20' sections of tube. The Kitfox spars are something like 13' - 6". I don't remember exactly. He sold the drops to Brett for wing extention kits. Share this post Link to post Share on other sites
Posted 17 Jan 2016 http://www.twmetals.com/catalog.html?cid=tube-aluminum&id=44595-1 It is out there, you just have to special order it. It is not cheap either. Share this post Link to post Share on other sites
Posted 17 Jan 2016 Looks like a good time to invest in the Just Aircraft spar inserts at about $75 for 2 of them - Lots cheaper than Kitfox inserts, and a lot longer and stronger than the Avid plywood inserts.Did you get .065 or .083 wall spars?EDMOSorry Ed, I forgot to answer this. I got .065". Share this post Link to post Share on other sites